21 CFR 211.167(a) Special testing requirements
Summary
This FDA cGMP regulation requires that each batch of drug product that purports to be sterile and/or pyrogen-free must undergo appropriate laboratory testing to confirm those claims before release for distribution.
Sterile products: Must be tested to verify sterility.
Products labeled as pyrogen-free: Must be tested for pyrogens (e.g., bacterial endotoxins).
The rule applies broadly based on the product’s labeling claims, not dosage form. It is distinct from microbiological testing of non-sterile products, which addresses “freedom from objectionable microorganisms” under separate requirements.
Takeaway: 21 CFR 211.167(a) ensures that patient-critical safety attributes—sterility and pyrogen-free status—are directly confirmed for every batch, forming a non-negotiable release requirement under FDA cGMP.
Key Principles & Scope
Applies to all sterile or pyrogen-free drug products, regardless of dosage form. Testing must be conducted on each batch prior to release. Distinct from microbiological limits testing for non-sterile products.
Official Source
https://www.ecfr.gov/current/title-21/chapter-I/subchapter-C/part-211/subpart-I/section-211.167
Supporting Materials
- USP <71> Sterility Tests
- USP <85> Bacterial Endotoxins Test (BET)
- https://www.usp.org/harmonization-standards/pdg/general-methods/sterility-test
- https://www.usp.org/harmonization-standards/pdg/general-methods/bacterial-endotoxins
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